At Connexions 2025 (July 21–23, Florida), KUKA Robotics introduced two major AI-enhanced features integrated into its iiQKA.OS2 operating platform:
- Simulation Assistant: A tool that uses AI to simulate robotic workflows before deployment
- Xpert Knowledge Module: AI-driven assistance that provides real-time technical diagnostics and programming guidance for operators
These capabilities aim to simplify complex manufacturing processes and reduce setup times by guiding both engineers and operators during production line configuration.
(Source: Automation.com Connexions coverage)
Why These Tools Matter for Industry 4.0
The platform enhancements mark a shift toward AI-augmented robot programming, making it easier for manufacturers to deploy and maintain robotic systems without deep programming expertise. The tools were showcased in live demonstrations for tasks like smartphone refurbishment and warehouse logistics — highlighting how AI can accelerate workflows and minimize errors.
(According to attendees and KUKA executives at Connexions 2025)
Strategic & Operational Benefits
- Reducing programming complexity: Engineers can simulate entire workflows digitally before actual deployment, cutting physical test cycles.
- Real-time guidance: Xpert offers in-situ suggestions and troubleshooting, lowering downtime and improving robot uptime.
- Wider adoption potential: Easier usability could help smaller manufacturers adopt automation, expanding KUKA’s addressable market.
What’s Next
KUKA plans to roll out Simulation Assistant and Xpert as part of its iiQKA.OS2 software updates in Q4 2025. Industrial customers in automotive and electronics manufacturing have reportedly expressed early interest—especially in deployments involving cluttered environments and mobile robot platforms.
